Applicable Systems
AC500
AC590
ACS580
ACS880
Symptoms
ABB ACS880 drive reports fault during normal operation indicating drive system or motor issue requiring diagnostic evaluation of the drive and motor system.
Possible Causes
- Motor phase-to-phase short circuit detected by output current monitoring
- DC bus overvoltage during regenerative braking exceeding trip threshold
- Drive internal temperature rise above 95C triggering thermal protection
- Motor thermistor input signal open circuit indicating motor sensor failure
Troubleshooting Steps
- Step 1: Read fault code on ACS880 control panel display
Fault code and description shown on keypad display - Step 2: Measure motor winding resistance phase-to-phase
Phase resistance balanced within 2% of rated value - Step 3: Check DC bus voltage at drive DC terminals
DC bus voltage within 1.35 x supply voltage range - Step 4: Inspect motor thermistor wiring continuity
Thermistor circuit shows closed loop with proper resistance
How to Reset
Reset by: 1) Investigate and correct the fault condition. 2) Press RESET on control panel or cycle power. 3) Run test operation. 4) Verify fault does not recur.
Common Replacement Parts
- ACS880-DRV-01: ABB ACS880 drive control board (Verify frame size and voltage rating)
Frequently Asked Questions
- Q: What causes DC bus overvoltage?
DC bus overvoltage typically occurs during regenerative braking when the motor acts as a generator. The brake chopper resistor dissipates this energy. If the resistor is open, too small, or the chopper transistor fails, bus voltage rises above the trip threshold.
Source: ABB ACS880 Firmware Manual, Drive Application Guide
Category: Electrical