Applicable Systems
BYD Battery Management System
Symptoms
The BMS communication link to the inverter or SCADA system has failed. The inverter cannot read battery state of charge and defaults to a conservative power limit.
Possible Causes
- CAN bus cable damaged or connector loose between BMS and inverter
- BMS communication port failure due to electrical surge
- Inverter communication firmware incompatible with the BMS protocol version
- CAN bus termination resistor missing or incorrect value
Troubleshooting Steps
- Step 1: Check the CAN bus cable continuity and connector seating
Replace damaged cables; ensure connectors click into place - Step 2: Verify the CAN bus termination resistors (120 ohm) at both ends
Measure 60 ohm across the bus with both terminators installed and power off - Step 3: Check the BMS and inverter communication settings for matching baud rate and protocol
Update firmware on both devices to compatible versions - Step 4: If the BMS communication port is damaged, the BMS board needs replacement
Use an oscilloscope to verify CAN bus signal quality
How to Reset
Reset: Communication restores automatically once the link is re-established and both devices confirm protocol compatibility.
Common Replacement Parts
- CAN bus cable: Twisted pair, 120 ohm characteristic impedance (Use shielded cable in industrial environments)
- Termination resistor: 120 ohm, 1/4W, metal film (Install at both physical ends of the bus)
- BMS communication board: CAN bus or RS485 interface (Match to inverter protocol)
Frequently Asked Questions
- Q: What is CAN bus termination?
Resistors at both ends of the CAN bus absorb signal reflections. Without them, signal reflections cause communication errors. Value: 120 ohm to match cable impedance.
- Q: How do I check CAN bus with an oscilloscope?
Connect across CAN-H and CAN-L. A healthy bus shows clean differential pulses with 1.5-2V peak differential voltage. Distorted or low-amplitude signals indicate a problem.
- Q: Can I use RS485 instead of CAN?
Yes, many BMS systems support both. RS485 is simpler but has slower data rates. CAN is preferred for real-time battery monitoring.
Source: OEM Technical Manual
Category: Battery