Heidenhain TNC 620 Error Code 202

Heidenhain CNC Major Position

Model: TNC 620 | Code: 202

Applicable Systems
TNC 620

Symptoms

Following error. The difference between commanded and actual position exceeds the tolerance window.

Possible Causes

  • Excessive load torque preventing axis from tracking command
  • Following error tolerance window set too narrow
  • Position controller gain incorrect
  • Mechanical jam or friction
  • Encoder feedback degraded

Troubleshooting Steps

  1. Step 1: Check the equipment status and fault indicators to confirm the active fault code
    Fault indicator or HMI displays code 202 as active
  2. Step 2: Verify all electrical connections, wiring harnesses, and connector seating
    All connections secure, no corrosion, loose pins, or damaged wires
  3. Step 3: Check encoder cable and connector at both motor and drive/controller ends
    Cable intact, connector fully seated, no bent or corroded pins
  4. Step 4: Verify encoder signal integrity with an oscilloscope if available
    Signal waveform normal with clean edges, no dropouts or noise
  5. Step 5: Check for mechanical interference, coupling slippage, or excessive load on the axis
    No mechanical interference, coupling secure, load within rated capacity
  6. Step 6: Verify the axis reference point and home position are valid
    Axis has valid reference point, position data is consistent
  7. Step 7: Replace encoder if signal is consistently absent or corrupted after cable checks
    New encoder provides stable, clean signal

How to Reset

To reset: 1) Identify and fix the root cause described in the fault symptoms. 2) Press RESET on the HMI or controller, or power-cycle the equipment. 3) If the fault recurs, contact manufacturer service. Caution: Document the fault code and context before resetting.

Frequently Asked Questions

  • Q: What does fault code 202 mean on the Heidenhain TNC 620?

    Fault 202 indicates a position or encoder-related fault. The control system has detected an issue with axis positioning, speed feedback, or encoder signal. Check the encoder cable and motor feedback system.

  • Q: Can I continue operating the equipment with fault 202 active?

    No. The equipment has detected a fault condition and has taken protective action (typically stopping or derating). Continuing to operate without fixing the root cause may cause further damage. Always investigate and fix the fault before resuming operation.

Related Heidenhain Fault Codes

Source: Heidenhain TNC 620 Operating Manual, Heidenhain Documentation

Category: CNC