Lenze i500 Error Code OH3

Lenze PLC & VFD Major Motor

Model: i500 | Code: OH3

Applicable Systems
i500

Symptoms

Motor overtemperature. The motor thermal model or thermal sensor has detected that the motor temperatureexceeds the limit. The drive stops to protect the motor.

Possible Causes

  • Motor cooling fan failure or blocked airflow
  • Motor operating at sustained overload
  • Motor ambient temperature too high
  • Motor thermal model parameters set incorrectly
  • Motor PTC/PT100 sensor or wiring fault

Troubleshooting Steps

  1. Step 1: Check the equipment status and fault indicators to confirm the active fault code
    Fault indicator or HMI displays code OH3 as active
  2. Step 2: Verify all electrical connections, wiring harnesses, and connector seating
    All connections secure, no corrosion, loose pins, or damaged wires
  3. Step 3: Check motor cable connections at drive output terminals for correct phase sequence and tightness
    Cables securely connected, phase sequence correct, no loose terminals
  4. Step 4: Measure motor winding insulation resistance with a megger (500V DC minimum)
    Insulation resistance above minimum value (typically > 1 Megaohm)
  5. Step 5: Verify drive parameter settings match motor nameplate data (current, voltage, power, RPM)
    All motor nameplate parameters correctly entered in drive
  6. Step 6: Inspect motor for mechanical overload, bearing seizure, or driven equipment jam
    Motor rotates freely, no mechanical binding or excessive load
  7. Step 7: Reset the fault after fixing the root cause: clear the fault via HMI or power-cycle
    Fault clears and drive resumes normal operation without recurrence

How to Reset

To reset: 1) Identify and fix the root cause described in the fault symptoms. 2) Press RESET on the HMI or controller, or power-cycle the equipment. 3) If the fault recurs, contact manufacturer service. Caution: Document the fault code and context before resetting.

Frequently Asked Questions

  • Q: What does fault code OH3 mean on the Lenze i500?

    Fault OH3 on the Lenze i500 indicates: Motor overtemperature. The motor thermal model or thermal sensor has detected that the motor temperature exceeds the limit. The drive stops to protect the motor. Refer to the equipment manual and manufacturer support for specific troubleshooting steps.

  • Q: Can I continue operating the equipment with fault OH3 active?

    No. The equipment has detected a fault condition and has taken protective action (typically stopping or derating). Continuing to operate without fixing the root cause may cause further damage. Always investigate and fix the fault before resuming operation.

Related Lenze Fault Codes

Source: Lenze i500 Frequency Inverter Operating Instructions, Lenze Documentation

Category: PLC & VFD