Applicable Systems
S7-1200
S7-1500
S7-300
S7-400
LOGO!
SINAMICS
Symptoms
The SF LED turns red. The CPU detects that the supply voltage has dropped below the minimum rated voltage for proper operation. The CPU enters STOP mode to prevent data corruption.
Possible Causes
- Power supply unit failure or degradation
- Excessive load on the 24V DC power supply
- Loose or corroded power supply connections
- Voltage drop due to long cable runs or undersized wiring
Troubleshooting Steps
- Step 1: Measure the DC voltage at the CPU power supply terminals
Voltage reading should be between 21.6V and 26.4V DC - Step 2: Check the total current draw on the 24V DC power supply
Total load is within the power supply rated capacity - Step 3: Inspect all power supply wiring for loose connections or corrosion
All connections are tight, clean, and making good contact - Step 4: If the power supply is undersized, upgrade to a higher-capacity unit
Voltage remains stable under full load conditions
How to Reset
To reset: 1) Restore stable 24V DC power to the CPU. 2) If the CPU is in STOP mode, switch it to RUN mode. 3) Clear the diagnostic buffer. Caution: Low voltage can cause data corruption, so verify all program data and configuration before restarting.
Common Replacement Parts
- 6EP1334-2BA20: SITOP power supply 24V/8A (Ensure adequate current capacity for all connected loads)
Frequently Asked Questions
- Q: What causes low voltage on a 24V DC system?
Common causes include undersized power supplies, excessive load, long cable runs with voltage drop, or corroded connections adding resistance.
- Q: How do I size a power supply for my PLC system?
Calculate the total current draw of all modules and devices, then add a 20-30% margin. Account for inrush currents and peak loads during operation.
Source: Siemens S7-1500 System Manual, Edition 08/2023
Category: PLC & VFD