Applicable Systems
S7-1200
S7-1500
S7-300
S7-400
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SINAMICS
Symptoms
PROFIdrive clock synchronization failed. The V90 has detected a failure in the PROFIdrive clock synchronization mechanism used for real-time motion control.
Possible Causes
- PROFINET IRT (Isochronous Real-Time) communication not properly configured
- Clock synchronization timeout (PLC not providing clock sync)
- PROFINET switch does not support IRT mode
- Communication cycle time mismatch between PLC and V90
Troubleshooting Steps
- Step 1: Verify the PROFINET switch supports IRT (Isochronous Real-Time) mode
Switch is IRT-capable; IRT mode is active - Step 2: Check the PROFINET IRT configuration in TIA Portal
IRT is enabled; sync domain is correctly configured - Step 3: Verify communication cycle time matches between PLC and V90
Cycle time is consistent on both sides (typically 1-4ms) - Step 4: If configuration is correct, check for cable issues affecting IRT timing
Cable is shielded; length within IRT limits (typically 100m)
How to Reset
1) Verify IRT switch. 2) Check TIA Portal IRT config. 3) Verify cycle time. 4) Check cable. 5) Reset fault.
Frequently Asked Questions
- Q: What is PROFIdrive clock synchronization?
PROFIdrive with IRT (Isochronous Real-Time) uses clock synchronization to ensure the drive and PLC exchange data at precisely timed intervals, essential for coordinated multi-axis motion control.
- Q: Do I need IRT for all V90 applications?
No. IRT is only needed for high-precision coordinated motion (e.g., multi-axis interpolation, electronic gearing). Standard positioning can use RT (Real-Time) without clock sync.
Source: Siemens SINAMICS V90 Operating Instructions, Edition 01/2023
Category: PLC & VFD