Fuel Water Separator - Water Detected

Model: Caterpillar 320D Excavator | Code: CID 168-02

Applicable Systems
EMCP 4.2

Symptoms

Water in fuel warning lamp active; engine may lose power; potential injector damage risk.

Possible Causes

  • Water accumulated in fuel water separator bowl
  • Fuel contamination from storage tank
  • Fuel filter water drain blocked

Troubleshooting Steps

  1. Step 1: Drain water from fuel water separator bowl
    Bowl drains completely, no water visible
  2. Step 2: Replace primary fuel filter/water separator element
    New filter element installed correctly
  3. Step 3: Check fuel storage tank for water contamination
    Fuel sample clear, no water layer
  4. Step 4: Bleed fuel system of air (primer pump method)
    Fuel flows without bubbles at bleed screw
  5. Step 5: Clear code with Cat ET and run engine 5 min at idle
    No warning lamp, code inactive

How to Reset

Clear with Cat ET after fuel system service.

Common Replacement Parts

  • Fuel Water Separator Element P/N: 1R-0750
  • Primary Fuel Filter P/N: 1R-0741

Frequently Asked Questions

  • Q: How often to drain water separator?

    Drain at every 250 hour service interval or when warning light appears, whichever comes first.

Source: baijiahao.baidu.com Cat 323D code list

Category: Heavy Equipment