Throttle Position Sensor - Signal Erratic

Caterpillar Heavy Equipment Warning Engine

Model: Caterpillar 336F Excavator | Code: CID 268-02

Applicable Systems
EMCP 4.2

Symptoms

Engine RPM does not match throttle input; throttle response sluggish or jerky; possible idle fluctuation.

Possible Causes

  • Throttle position sensor wiper track wear
  • Sensor connector loose
  • Throttle linkage binding

Troubleshooting Steps

  1. Step 1: Monitor throttle position sensor voltage on Cat ET
    Voltage sweeps smoothly 0.5-4.5V
  2. Step 2: Check sensor connector for loose terminals
    Connector fully seated
  3. Step 3: Inspect throttle linkage for binding/sticking
    Linkage moves freely
  4. Step 4: Replace throttle position sensor if signal erratic
    New sensor signal smooth
  5. Step 5: Clear code and calibrate throttle via Cat ET
    Throttle calibration successful

How to Reset

Clear via Cat ET; requires throttle calibration after replacement.

Common Replacement Parts

  • Throttle Position Sensor P/N: 279-9831

Frequently Asked Questions

  • Q: How to calibrate throttle position sensor?

    Use Cat ET: go to Service > Calibration > Throttle Position Sensor. Follow on-screen prompts. Engine must be at operating temp.

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Source: caterpillarfaultcodes.com CID list

Category: Heavy Equipment