Lenze i500 Error Code OC5

Lenze PLC & VFD Major Motor

Model: i500 | Code: OC5

Applicable Systems
i500

Symptoms

Motor overload (I2t). The motor thermal model has calculated that the I2t integral has exceeded the thermallimit. The drive stops to protect the motor.

Possible Causes

  • Mechanical overload exceeding motor rated torque
  • Motor undersized for the application
  • Insufficient motor cooling
  • Excessive duty cycle with insufficient rest time
  • Motor efficiency degraded: bearing wear or winding degradation

Troubleshooting Steps

  1. Step 1: Check the equipment status and fault indicators to confirm the active fault code
    Fault indicator or HMI displays code OC5 as active
  2. Step 2: Verify all electrical connections, wiring harnesses, and connector seating
    All connections secure, no corrosion, loose pins, or damaged wires
  3. Step 3: Check motor cable connections at drive output terminals for correct phase sequence and tightness
    Cables securely connected, phase sequence correct, no loose terminals
  4. Step 4: Measure motor winding insulation resistance with a megger (500V DC minimum)
    Insulation resistance above minimum value (typically > 1 Megaohm)
  5. Step 5: Verify drive parameter settings match motor nameplate data (current, voltage, power, RPM)
    All motor nameplate parameters correctly entered in drive
  6. Step 6: Inspect motor for mechanical overload, bearing seizure, or driven equipment jam
    Motor rotates freely, no mechanical binding or excessive load
  7. Step 7: Reset the fault after fixing the root cause: clear the fault via HMI or power-cycle
    Fault clears and drive resumes normal operation without recurrence

How to Reset

To reset: 1) Identify and fix the root cause described in the fault symptoms. 2) Press RESET on the HMI or controller, or power-cycle the equipment. 3) If the fault recurs, contact manufacturer service. Caution: Document the fault code and context before resetting.

Frequently Asked Questions

  • Q: What does fault code OC5 mean on the Lenze i500?

    Fault OC5 on the Lenze i500 indicates: Motor overload (I2t). The motor thermal model has calculated that the I2t integral has exceeded the thermal limit. The drive stops to protect the motor. Refer to the equipment manual and manufacturer support for specific troubleshooting steps.

  • Q: Can I continue operating the equipment with fault OC5 active?

    No. The equipment has detected a fault condition and has taken protective action (typically stopping or derating). Continuing to operate without fixing the root cause may cause further damage. Always investigate and fix the fault before resuming operation.

Related Lenze Fault Codes

Source: Lenze i500 Frequency Inverter Operating Instructions, Lenze Documentation

Category: PLC & VFD