Applicable Systems
CJ/CS Series
Symptoms
CPU unit hardware fault detected; internal memory or CPU circuit failure; PLC stops all outputs.
Possible Causes
- CPU unit internal memory failure (EEPROM/Flash)
- Battery backup failure causing memory corruption
- CPU internal circuit board fault
Troubleshooting Steps
- Step 1: Check CPU unit ERR indicator (solid red = fatal error)
ERR indicator status - Step 2: Replace CPU battery (if battery-related) and cycle power
Battery replaced, power cycled - Step 3: Attempt to download program backup to CPU
Download succeeds if memory intact - Step 4: If memory fault, replace CPU unit
New CPU unit starts normally - Step 5: Download backup program and verify I/O table
Program running correctly
How to Reset
Replace CPU unit; requires program download from backup.
Common Replacement Parts
- Omron CJ2M CPU Unit (model specific)
- CPU Battery (3V lithium)
Frequently Asked Questions
- Q: How often to replace Omron PLC battery?
Every 3-5 years or when BAT indicator illuminates. Battery retains program and retentive data during power loss. Always keep program backup.
Source: Omron CJ2M Operation Manual W394
Category: PLC & VFD