Rexroth IndraDrive HCS Error Code F4004

Rexroth PLC & VFD Major Communication

Model: IndraDrive HCS | Code: F4004

Applicable Systems
EFC FEX FEI HNC

Symptoms

Communication phase upgrade fault. The drive failed to transition to the next communication phase during the phase upgrade process.

Possible Causes

  • Not all slaves acknowledged the phase upgrade command
  • Configuration data incomplete for the target phase
  • Communication cycle time too short for the new phase
  • Device identification mismatch preventing phase upgrade

Troubleshooting Steps

  1. Step 1: Check which slave(s) did not acknowledge the phase upgrade
    All slaves report successful acknowledgment
  2. Step 2: Verify all required configuration data is present for the target phase
    All parameters and configurations are loaded
  3. Step 3: Check communication cycle time is sufficient for the new phase requirements
    Cycle time meets the minimum for the phase
  4. Step 4: Verify device IDs and types match the master's configuration
    All device identifications match

How to Reset

1) Identify non-acknowledging slave(s). 2) Load missing configuration. 3) Adjust cycle time. 4) Verify device IDs. 5) Retry phase upgrade.

Frequently Asked Questions

  • Q: How long should a phase upgrade take?

    Typically 1-5 seconds. If it takes longer or fails, check for missing configuration or non-responding slaves. Each slave must acknowledge within the timeout period.

  • Q: What happens if F4004 occurs during startup?

    The drive cannot enter cyclic operation (Phase 4) and the machine cannot start. The startup sequence is halted until the configuration issue is resolved.

Source: Rexroth IndraDrive HCS/HMS Fault Code List, Bosch Rexroth AG

Category: PLC & VFD