Applicable Systems
Unidrive SP
Commander SK
EV2000
Mentor MP
Symptoms
The controller battery voltage is low. The OK LED flashes a battery warning pattern and the diagnostic buffer logs a battery fault.
Possible Causes
- Battery end of life after 3-5 years of service
- Battery holder contact corroded, preventing reliable connection
- Controller exposed to extreme temperatures, reducing battery life
- Battery installed incorrectly with reversed polarity
Troubleshooting Steps
- Step 1: Check the controller diagnostic buffer for the battery fault code and timestamp
Plan replacement before the battery fails completely and memory is lost - Step 2: Order the correct replacement battery from the manufacturer
Verify the battery type: lithium coin cell (CR2032) or barrel type - Step 3: Power down the controller, remove the old battery, and install the new one
Observe polarity; the battery holder has a + marking - Step 4: Verify the battery fault clears from the diagnostic buffer after restart
Set a calendar reminder for the next replacement in 3 years
How to Reset
Reset: The battery warning clears automatically from the diagnostic buffer after the new battery is installed and the controller is restarted.
Common Replacement Parts
- Replacement battery: CR2032 lithium coin cell, 3V (Match to controller model)
- Battery holder: Plastic clip, matches battery type (Inspect for corrosion during replacement)
Frequently Asked Questions
- Q: How long does a controller battery last?
Typically 3-5 years. Extreme temperatures and frequent power cycles reduce lifespan. Replace proactively every 3 years.
- Q: What happens when the battery fails?
Volatile memory (program, tags, and retentive values) is lost on power cycle. The controller may default to a safe state or require a program download.
- Q: Can I use a regular CR2032 from a store?
Only if it matches the OEM specification. Some controllers require a specific battery with a solder tab or holder clip.
Source: OEM Technical Manual
Category: PLC & VFD