Applicable Systems
MELSEC FX3U
MELSEC FX5U
FR-A800
FR-A700
MR-J4
iQ-R Motion Controller (R32MTCPU/R16MTCPU)
Symptoms
The drive trips during steady-speed running. The panel displays E.OC3, indicating an overcurrent was detected while the motor was running at constant speed without accelerating or decelerating.
Possible Causes
- Sudden mechanical load increase or shock load during operation
- Motor insulation degradation causing intermittent short between phases
- Output cable damage or loose terminal causing arc faults
- Drive IGBT module thermal or electrical degradation under sustained load
Troubleshooting Steps
- Step 1: Check for sudden mechanical changes in the load
No unexpected load changes or jamming in the driven equipment - Step 2: Measure motor winding resistance across all three phases (U-V, V-W, U-W)
All three readings should be balanced within 5% of each other - Step 3: Inspect output terminals and cable connections for tightness and signs of arcing
All terminals torqued to specification, no discoloration or burn marks - Step 4: If the motor and cable check out, the drive IGBT module may be degraded
Run with a known-good motor to confirm; if still tripping, IGBT replacement needed
How to Reset
To reset: 1) Press STOP/RESET on the panel or cycle power. 2) Investigate and resolve the load or insulation issue. 3) Restart the drive. Caution: E.OC3 during steady-speed often indicates a serious developing fault; investigate thoroughly.
Common Replacement Parts
- R60BZ: FR-A800 IGBT module replacement (Match to drive rating; factory replacement recommended)
Frequently Asked Questions
- Q: Why does E.OC3 happen during normal running?
Sudden load spikes, deteriorating motor insulation, or aging IGBT modules can all cause overcurrent during steady-speed operation. It is more serious than E.OC1 because it occurs without any speed change.
Source: Mitsubishi FR-A800 Instruction Manual (Functions), 2024
Category: PLC & VFD