Rexroth IndraDrive HCS Error Code F7012

Rexroth PLC & VFD Critical Safety

Model: IndraDrive HCS | Code: F7012

Applicable Systems
EFC FEX FEI HNC

Symptoms

Safe negative position limit exceeded. The motor position has exceeded the safety-configured negative end-of-travel limit.

Possible Causes

  • Motor traveled beyond the negative safe position limit
  • Position feedback error causing false position indication
  • Safe negative limit parameter set incorrectly
  • Mechanical end-stop failure allowing overtravel in negative direction

Troubleshooting Steps

  1. Step 1: Check the safe negative position limit parameter
    Parameter value matches the machine safety assessment
  2. Step 2: Verify position feedback accuracy
    Position reading matches actual mechanical position
  3. Step 3: Inspect negative direction mechanical end-stop
    End-stop is intact and functional
  4. Step 4: If motor genuinely overtraveled, investigate controller and brake
    Address controller tuning or brake issues

How to Reset

1) Verify position feedback. 2) Check safe negative limit. 3) Inspect mechanical end-stop. 4) Reset requires safety acknowledgment.

Frequently Asked Questions

  • Q: Is F7012 the same as F7011 but for the opposite direction?

    Yes. F7011 is positive limit, F7012 is negative limit. Both are safety-critical position monitoring faults.

  • Q: What if both F7011 and F7012 trigger simultaneously?

    This indicates a position feedback error, as the motor cannot be beyond both limits simultaneously. Check the encoder and position reference.

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Source: Rexroth IndraDrive Safety Integrated Manual, Bosch Rexroth AG

Category: PLC & VFD